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How To Replace Your Chevy Windscreen

Published on Jan 9, 2025 by Sarchione Chevrolet

The windscreen of your Chevy is a critical safety component, providing structural support and clear visibility while driving. Over time, cracks, chips, or other damage may require you to replace the windscreen to maintain safety and compliance with road regulations. While replacing a windscreen may seem daunting, this guide will help you understand the steps involved and when it’s best to seek professional assistance.

Step 1: Assess the Damage

Before replacing your windscreen, evaluate the extent of the damage:


1.    Cracks or Chips: If the damage is small and not obstructing your view, it might be repairable.
2.    Widespread Damage: Large cracks, multiple chips, or damage in the driver’s line of sight typically require a full replacement.
3.    Legal Compliance: Many states have regulations regarding acceptable windscreen conditions. Ensure your windscreen meets safety standards.

Step 2: Gather the Necessary Tools and Materials

To replace your Chevy windscreen, you’ll need the following tools and supplies:


•    Replacement windscreen compatible with your Chevy model.
•    Windshield adhesive or urethane sealant.
•    Glass-cutting tools or a windscreen removal kit.
•    Suction cups for handling the glass.
•    Razor blades and adhesive remover.
•    Safety gloves and protective eyewear.

Step 3: Remove the Damaged Windscreen

Follow these steps to safely remove the old windscreen:


1.    Prepare the Vehicle: Park in a flat, shaded area and disconnect the battery to prevent electrical issues.
2.    Remove Trim and Wipers: Use a trim removal tool to take off the windscreen molding and detach the wiper blades.
3.    Cut Through Adhesive: Use a glass-cutting tool or windscreen removal kit to carefully cut through the adhesive securing the windscreen.
4.    Lift the Windscreen: Use suction cups to lift the damaged windscreen out of the frame. Have a helper assist you to avoid injury or damage to the vehicle.

Step 4: Prepare for Installation

Before installing the new windscreen:


•    Clean the Frame: Remove old adhesive and dirt using a razor blade and adhesive remover.
•    Apply Primer: Apply a glass primer to the windscreen edges and the frame to ensure proper bonding.
•    Test Fit: Place the new windscreen in the frame to verify proper alignment.

Step 5: Install the New Windscreen

Follow these steps to install the replacement windscreen:


1.    Apply Adhesive: Use a caulking gun to apply a continuous bead of windscreen adhesive around the frame.
2.    Place the Windscreen: Carefully position the new windscreen into the frame using suction cups. Press gently to ensure a secure fit.
3.    Secure and Seal: Reinstall the trim and molding to secure the windscreen. Allow the adhesive to cure for at least 24 hours before driving.

Step 6: Perform a Final Check

After the replacement, inspect the windscreen for proper alignment and sealing. Ensure there are no gaps or leaks by spraying water around the edges and checking for interior moisture.

When to Seek Professional Help

Replacing a windscreen requires precision and specialized tools. If you’re unsure about the process or lack the necessary equipment, it’s best to consult a professional. Improper installation can compromise safety and lead to costly repairs.

Visit Sarchione Chevy of Garrettsville for Windscreen Replacements

If your Chevy needs a new windscreen, trust the certified technicians at Sarchione Chevy of Garrettsville to handle the job. Our team uses high-quality materials and professional tools to ensure a perfect installation, keeping your vehicle safe and roadworthy.


While visiting, explore our wide selection of new and pre-owned Chevrolet vehicles. Whether you need expert maintenance or are searching for your next car, Sarchione Chevy of Garrettsville is your trusted destination. Schedule your visit today and let us take care of your Chevy’s needs.

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